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NEWS Latest …… IHC Sea Steel Ltd News Spring/ Summer 2008

Press release 18th April 2008 (extract)
IHC Merwede acquires SEA STEEL Ltd

IHC Merwede acquired 100% of SEA STEEL Ltd and its subsidiaries on the 4th April 2008. SEA STEEL Ltd has an extensive track record in the development of innovative sub-sea piling solutions for the oil and gas industries. The company will operate under the name of “IHC Sea Steel”.

SEA STEEL is responsible for a number of “everyday” innovative piling tools including the patented “FAST FRAME”, these have been developed to substantially reduce offshore installation times whilst achieving reliable pile orientation and verticality within tolerance.

The current rental fleet can be used for driving piles from 20” to 96” in diameter in water depths of up to 2,000 metres.
The founder, Mr. Clive Jones, will continue working for the company in a business development and marketing role. He will transfer his knowledge to the new director, Mr. Carl Mogg and his team, Carl will take on the day to day running of the company”.
IHC Sea Steel is pleased to announce new quayside storage facilities at the TWC yard in Pandan Crescent, Singapore. This new facility compliments the existing in Montrose and Dundee.
96" FAST FRAME

IHC Sea Steel’s new larger capacity 96”SEA STEEL FAST FRAME  (96FF) has, in record time, completed the installation of 8-No. 84” diameter FPSO mooring piles on the OMV Maari Project,  offshore New Zealand.
During the engineering phase, 2-No. 84” diameter mid-water arch piles were added to the workscope and these were installed at the same time. The Frame weighs 125 Tonnes.
2-No. standard 84” pile upending tools were hired to efficiently upend and deploy the piles to the 96FF, the Frame accurately orientated the heading of the piles well within the required tolerances.

All IHC Sea Steel’s equipment is free of hydraulic and electrical umbilicals, the equipment can go to any water depth. Pursuing the development of "gravity and free energy driven systems" is the Company's goal.
IHC Sea Steel are pleased to announce the successful completion of the 9- No, 84" diameter piles for the Ettrick project on behalf of Nexen. The work was undertaken by Saipem using vessel "Edda Fjord" and the 125 Tonne 84" SEA STEEL FAST FRAME with extensions. The 84FF and 50m long piles were deployed to seabed by the "Saipem 7000" earlier. By using this strategy a nominal sized low cost vessel was used to drive the piles on what was a particularly large mooring system. Allowing for some downtime due to weather the piles were effectively driven at more than one a day without incident.
Pile Upending Tools
IHC Sea Steel's inexpensive pile handling tools are now very popular with a 100% success rate, the tools are available for rent in all common sizes from 24" to 84" (no friction loss problems or sudden let downs!). There are no umbilicals and the units are WROV/Diver friendly.
During January and February 2007, the 84” SEA STEEL FAST FRAME fitted with 1m wide mudmat extensions, was used for the precision installation of 12-No. 140 tonne FPSO mooring piles for the PEMEX project in MEXICO, water depth 98m. The piles were driven on behalf of Aker Marine Contractors, through the 84FFX using a Menck MHU500. The heading and verticality was achieved within 0.5 deg. of the designed. The intermediate hard sand layers made the tasks “very interesting and challenging to say the least”.
CLICK HERE FOR LARGER IMAGE

CLICK HERE FOR LARGER IMAGE

140T free fall piles were the “flavour of the day” and as predicted these piles free fell after penetrating an intermediate sand layer. Detailed up front and exhaustive geotechnical studies paid off.

 

In Norway during February, the trusty 36” ” SEA STEEL FAST FRAME was used to drive another 36” diameter initiation pile for the Åsgard Development, while the 72” was dispatched to the Statoil Tyrihans Project for the installation of two 60”diameter pipeline initiation piles.
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Activities during 2006

The ONS 2006 exhibition in Stavanger Norway was an immense success with the launch of the DEAPS project. There was a great deal of interest from the deep water oil production arena with the prospects of a serious reductions on installation costs and time savings to get oil production started ahead of schedule.


2006 saw a busy spring with three piling frames mobilised in the same week during early April. Resources were stretched, however, teamwork saw us though with a newbuild 117 Tonne 72” Slotted Frame “pulled out of the hat” over the Christmas period for the Marathon Alvheim Project. 

The 84”  SEA STEEL FAST FRAME was set and mobilised for the Statoil Volve Project. The frame was only offshore for 23 days, 7 of which were unworkable due to WOW. 16 Days….this is a RECORD for the installation of nine large mooring piles.
The 9 piles were driven easily within 0.5 degrees heading and 1.0 degree verticality. This was similar for Alvheim using the 72”

Whilst in the UK, 2 more 29m long 36” riser base piles were “seen off” at 390 metres water depth for the BP Schiehallion Development. This was quickly and efficiently accomplished in contrast to other anchor types driven in the same campaign (by others). The work was completed using the trusty 36FFX (a 36SEA STEEL FAST FRAME ) fitted with automatic mudmat extensions.

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Click here for larger image
2005 was another milestone year for IHC Sea Steel. Successfully completed, using a standard 36” SEA STEEL FAST FRAME, was the installation of 8-No. 36” dia. x 13m long trawl hook piles, all driven in less than 40 hours for the Statoil Langeled Project the water depth was 85m. These piles were rapidly deployed using the SEA STEEL’s standard pile upending tools.

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Click here for larger image
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DEAPS Deep Water Piling System
1500-2000 metres

Of special interest to our FPSO customers is the “DEAPS” Deepwater Piling System. The first phase of this three party Research and Development project was completed during September 2005, concluding in the feasibility of driving piles in 1,500 to 2,000m water depths with hammer, powered subsea by Standard Triton 125hp WROV. The parties are IHC bv., IHC Sea Steel Ltd and Perry Slingsby Inc.

The next detailed phase is due to commence during spring 2006. For more information on this project:- contact the IHC Sea Steel office through this website.
FSO Moorings Installation- MALAYSIA

For the M.I.S.C. South Angsi FSO Project 14-No. 60” diameter piles were driven successfully in a water depth of 90m using the 60” SEA STEEL FAST FRAME based in Singapore. The work was carried out in Malaysia on behalf of Subsea 7 (SGP) Ltd. The work performed is the 3rd such installation of FPSO moorings completed in the area. The 60” SEA STEEL FAST FRAME is based in Singapore.

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Click here for larger image Click here for larger image
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Coastal Protection-East of England
East Coast Storm Surge Barrier

During August 2004, IHC Sea Steel registered a patent for a Storm Surge Barrier to protect the coastal environment along the East Coast of England. The project is to be funded, principally, by the use of renewable energy and tolls from the use of a transport system. Since registering the patent two wave surge disasters have hit other coasts within months of the filing.

Our Agents around the world:-

ASIA & FAR EAST

For contact information  click here.
Simon Hartog of Construction And Piling Equipment (CAPE). CAPE serves the Far East with piling services generally; Simon is a long-standing and well-known figure in piling circles. CAPE are also agents for IHC Hydrohammers.